High speed chenille machines have significant advantages in the textile industry, mainly reflected in production efficiency, product quality, flexibility, energy efficiency, and technical configuration. The following is a detailed analysis of the advantages of high-speed Shener aircraft:
1、 High production efficiency
High speed production capacity: The high-speed chenille machine adopts advanced system configuration, such as ENA100 frequency converter driving permanent magnet synchronous motor, which enables the machine to adjust the speed according to different yarn thickness, and can automatically run at low speed when the initial spindle is thin, and automatically run at high speed after 2 hours. This configuration significantly improves production efficiency.
Multi line production: Each rotating head can produce two Schunier lines simultaneously, which further improves the overall production efficiency.
2、 High product quality
Stable spinning process: The high-speed chenille machine uses rotating heads, spacers, cutting blades, and twisting components to spin. The pile yarn is sandwiched in a looped manner at the confluence of two core yarns, and is continuously cut into two and a half loops by the blade during the twisting process, forming a stable chenille thread. This process ensures the quality of the yarn.
High end quality: Taking the XXNE-200 chenille machine produced by Jiangsu Xinzeqi Machinery Co., Ltd. as an example, its fine yarn quality is higher, with a yield rate of over 98%, reflecting the advantages of high-speed chenille machines in product quality.
3、 Strong flexibility
Stepless adjustment: The rotational speed of the rotary head, core wire roller, output roller, and ring of the high-speed Chenier machine can be infinitely adjusted, making process adjustment convenient and fast. This flexibility enables the machine to adapt to yarn production of different specifications and requirements.
Wide applicability: Taking the LX600 high-speed chenille machine as an example, it is suitable for producing ultra-fine chenille yarn and can also produce various yarns such as large belly yarn and pearl yarn, demonstrating its wide adaptability.
4、 Significant energy-saving effect
Precise control of servo motor: For example, the XXNE-200 Chenier machine eliminates the traditional belt transmission structure and adopts precise control of servo motor, reducing transmission losses. Taking 12Nm yarn as an example, the power consumption per ton of yarn is only 2700 kWh, reflecting its significant energy-saving effect.
Variable frequency drive: The high-speed Chenier machine adopts a variable frequency drive to drive a permanent magnet synchronous motor, which not only improves the overload capacity of the machine, but also improves the power factor, further enhancing the energy-saving effect.
5、 Advanced technical configuration
Independent drive system: Each roller is independently driven by a specially equipped servo motor, which can be adjusted separately or synchronously adjusted as a whole, making it easy to adjust the process according to the yarn.
Digital control: For example, the rotary head of the XXNE-200 Chenier machine is driven by a separate high-speed motor, with smooth transmission, digital transmission, and no spindle speed difference. This digital control improves the accuracy and stability of the machine.
In summary, high-speed chenille machines have broad application prospects in the textile industry due to their advantages of high efficiency, stability, flexibility, energy saving, and advanced technological configuration. With the continuous expansion of the high-quality chenille yarn market for clothing, high-speed chenille machines will play a more important role.